Flue Gas Desulphurization (FGD)

  • 24th May, 2025

  • The Ministry of Environment, Forest and Climate Change (MoEFCC) has mandated the installation of Flue Gas Desulphurization (FGD) units in all coal-based Thermal Power Plants (TPPs) across India.
  • The move aims to control Sulphur Dioxide (SO) emissions from power plants, which are a significant source of air pollution and acid rain.

What is FGD?

  • Flue Gas Desulphurization (FGD) is a technology used to remove Sulphur Dioxide (SO) from exhaust flue gases of fossil-fuel power plants, especially coal-fired ones.
  • It is part of air pollution control measures aimed at reducing harmful gas emissions and meeting environmental standards.

Efficiency:

  • FGD systems can remove up to 90–95% of SO emissions, thereby significantly reducing environmental and health risks.

Types of FGD Systems

Dry Sorbent Injection (DSI)

  • How it works: A dry alkaline material, usually limestone or lime, is injected into the flue gas.
  • Reaction: The sorbent reacts with SO to form a solid by-product (calcium sulphate or sulphite).
  • Used in: Smaller plants or retrofits due to lower cost and space requirements.

Wet Limestone-Based FGD

  • How it works: Flue gas is passed through a slurry of limestone and water in an absorber tower.
  • Chemical reaction: SO reacts with calcium carbonate (CaCO) to form gypsum (CaSO·2HO).
  • By-product utility: Gypsum produced can be used in the cement and construction industry.
  • Most widely used FGD system globally.

Sea Water-Based FGD

  • How it works: Flue gas is brought in contact with alkaline seawater, which absorbs SO.
  • Neutralization: The acidic solution is naturally neutralized by carbonate ions in seawater.
  • Used in: Coastal power plants due to proximity to seawater.
  • Advantage: No need for limestone or other chemical reagents.

What is Sulphur Dioxide (SO₂)?

  • SO is a colourless, pungent-smelling gas, and a key air pollutant released mainly by coal combustion, industrial processes, and volcanic eruptions.
  • It is a precursor to other sulphur oxides (SO), which cause respiratory issues and environmental degradation.

Environmental & Health Impacts of SO₂

Health Hazards

  • Short-term exposure can cause:
    • Irritation of the eyes, nose, throat, and lungs.
    • Breathing difficulties, especially in people with asthma or heart conditions.
  • Long-term exposure may lead to:
    • Respiratory diseases, including bronchitis and reduced lung function.
    • Premature deaths in vulnerable populations (elderly, children).

Acid Rain

  • SO reacts with atmospheric water vapour to form sulphuric acid (HSO).
  • This comes down as acid rain, damaging:
    • Soil fertility
    • Aquatic life in lakes and rivers
    • Buildings and heritage structures (especially those made of marble and limestone, e.g., Taj Mahal)

Particulate Matter (PM2.5)

  • SO contributes to the formation of secondary particulate matter (sulphates).
  • These particles are fine enough to enter the bloodstream and cause severe health complications.

SO Emissions in India – A Concern

  • India is among the largest emitters of SO globally, primarily due to coal-fired thermal power plants.
  • Despite being essential for power generation, these plants significantly contribute to:
    • Urban air pollution
    • Smog
    • Public health crises in major cities

Why FGD is Crucial Now?

Compliance with Environment Norms

  • In 2015, India notified stricter emission norms for thermal plants, including SO limits.
  • FGD is essential to meet these standards and avoid penalties.

Health Protection

  • Reducing SO reduces disease burden related to pollution.

Environmental Sustainability

  • Reduces acid rain and ecosystem degradation.

International Commitments

  • Supports India’s National Clean Air Programme (NCAP) and climate goals under the Paris Agreement.

Challenges in Implementation

  • High Capital Cost: Installation and operation of FGD units are expensive.
  • Technology Gap: Not all plants are technically equipped for retrofitting.
  • Timeline Extensions: Deadlines have been pushed due to industry demands and COVID-19 disruptions.
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